Polycarbonate (Lexan®) Plastic Washers

Polycarbonate (PC, sold as Lexan®, Makrolon®) combines extreme impact resistance, optical clarity, and electrical insulation in a single thermoplastic. Cannon Gasket die-cuts polycarbonate washers for impact-resistant assemblies, optical equipment, and electrical applications where transparency or impact toughness matters.

Highlight
Outstanding impact resistance
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Custom Polycarbonate / Lexan® plastic washers from Cannon Gasket
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Properties of Polycarbonate / Lexan® plastic washers

Cannon Gasket cuts Polycarbonate / Lexan® plastic washers to your drawing. Good resistance to mineral acids, dilute bases, and aliphatic hydrocarbons.

Polycarbonate / Lexan® tolerances and customization

Standard dimensional tolerances on Polycarbonate / Lexan® plastic washers land around ±0.010" to ±0.015" on OD and ID, depending on material thickness and profile. Tighter tolerances are available on selected grades. Cannon Gasket cuts Polycarbonate / Lexan® to custom profiles in-house and matches lead times to your production volume. PSA backing, pad printing, custom packaging, and kitting are all on the menu when you need them.

How Polycarbonate Performs

- Extremely high impact resistance — among the toughest thermoplastics. - Optical clarity (transparent grades available). - Good electrical insulator. - Available in standard, FDA-compliant, and flame-retardant grades.

Common Washer Applications

Optical equipment alignment washers, sight glass and lens-housing seals, electrical enclosure spacers where impact resistance matters, transparent assemblies, machine guarding hardware, and aerospace applications.

When to Choose Another Material

For higher chemical resistance, PTFE. For tighter dimensional stability under load, Delrin.

Manufacturing Methods

Die-cut and compound-die-cut

Manufacturing, finishing & stocking

Precision & tooling: Capable of holding tolerances as tight as ±.001" on critical dimensions when required, beyond the ±0.010" to ±0.015" standard. Short- and long-run capabilities, with an extensive in-house tooling inventory for rapid turnaround.

Clean room: Cannon Gasket offers clean-environment stamping for medical, FDA, electronic, and scientific applications where a controlled level of particulate is required, with capabilities to meet ISO Class 10,000.

Stocking agreements: Blanket orders, VMI (vendor-managed inventory), JIT (just-in-time), and Kanban replenishment programs.

Pad printing: Pad print your part number, identification marking, or company name in a range of ink colors. Marking per customer specifications or MIL-STD-130.

Packaging: Parts are bagged and tagged in specified quantities and labeled with P/N or any required information. Capability to meet specific packaging and labeling requirements.

Request a QuotePolycarbonate / Lexan® Plastic WashersDownload PDFPrint-ready spec sheetClaude SkillExpert prompt .md
Key Properties
  • Thickness
  • Outstanding impact resistance
  • Optical clarity
  • Good heat resistance
  • Flame retardant grades
Engineering Tools
Applications
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Frequently Asked Questions

Common Polycarbonate / Lexan® questions.

Are you ISO 9001 certified?
Yes, ISO 9001:2015 certified. Documented quality management covers incoming material verification, in-process inspection, calibrated measurement, final inspection, non-conformance handling, corrective action, and full lot traceability. AS9100-ready for aerospace, with MIL-spec and FDA 21 CFR 177.2600 / USP Class VI grades available on request.
Does nylon washer absorb water?
Yes, standard Nylon 6 and Nylon 6/6 absorb water over time, which slightly expands the part. For long-term water contact specify PTFE, UHMW, or Delrin (acetal) instead.
Which plastic washer is best for electrical isolation?
PTFE, Kapton (polyimide), G-10 fiberglass, and Lexan polycarbonate all have excellent dielectric properties. Kapton and G-10 also hold up to high temperature, useful for transformer and motor applications.
Which plastic washer resists the most chemicals?
PTFE (Teflon) is chemically inert to nearly all industrial fluids, acids, and solvents. UHMW is next for abrasion plus moderate chemical exposure. Nylon handles most oils and fuels but swells in water over time.
Which plastic washer survives the highest temperature?
Kapton polyimide to +500°F continuous, PTFE to +500°F, G-10 fiberglass to +300°F, PEEK higher still on request. Standard nylon and UHMW cap around 200°F.
How fast do you return a quote?
Most RFQs come back within one business day. Simple profile updates to an existing tool quote same-day. Send a drawing, DXF, or competing part number and our engineering team reviews material, tolerance, and volume before pricing.
What is the minimum order quantity?
Minimums depend on the part and material. We cut prototype and first-article quantities for engineering evaluation, then scale up to production volumes from the same tooling. For high-volume programs we run JIT, VMI, and Kanban replenishment out of Fontana, California.
What should I send with an RFQ?
Ideal: a drawing or DXF, material spec (or compound family), estimated annual volume, and any regulatory callouts (FDA, USP Class VI, AS9100, MIL-spec). If you only have a sample or a part number from a competing supplier, send that and we will reverse-engineer the spec before quoting.
What are typical lead times?
Prototype and first-article parts usually ship in 5-10 business days. Production runs from existing tooling are 2-3 weeks depending on volume and material lead time. Rush and expedite options available on a case-by-case basis.
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From prototype to production, any shape, any volume.
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ISO 9001 CertifiedAS9100-ReadyMIL-Spec CompatibleFDA / USP Class VIEst. 1971ISO 9001 CertifiedAS9100-ReadyMIL-Spec CompatibleFDA / USP Class VIEst. 1971ISO 9001 CertifiedAS9100-ReadyMIL-Spec CompatibleFDA / USP Class VIEst. 1971ISO 9001 CertifiedAS9100-ReadyMIL-Spec CompatibleFDA / USP Class VIEst. 1971